Ode to My Ruined Wire Cutters: Found-Object Metals Tips for Jewelry-Making Tools

1 May 2011

 
Thanks to my beloved Stuller flush cutters, I first really felt the difference between fine and average jewelry-making tools.
Forgive me if I get a little emotional, but the pain is still just a little too intense. I recently ruined my favorite jewelry-making tool ever--a tool so great that it made me aware of the difference between really good jewelry-making tools and average ones--and I'm sharing my tale of woe to help ensure none of you ever suffers a loss like mine. Sigh.

Okay, I'm being a little dramatic, but just a little. Every time I sit down at my jewelry bench to make a piece of jewelry, I inevitably reach for my ruined wire cutters and feel the sting of loss all over again. It was all so innocent--I was just dismantling a piece of vintage jewelry, a beaded earring, and I reached for my beloved wire cutters to snip the wires the beads were strung on, like I'd done so many times. Being the super snippers that they were, it was usually a quick snap. But this time, when I pressed the handles of the wire cutters on the wires, I didn't hear that distinctive "snap!" that I normally hear when cutters snip through wire.

 
Now when the blades are closed, the perfectly round holes glare at me like the ugly, snaggly teeth of a bad jack-o'-lantern.
I didn't realize what was (wasn't) happening, because I adjusted the tool slightly and did it again.

When I realized it still wasn't cutting, I looked at the sharp little blades on my cutters and gasped.

Know Your Found Objects
There were four--not one or two, but FOUR--jagged marks bent into the blades of my cutters. When I closed the blades together, the perfectly round holes glared back at me like the ugly, snaggly teeth of a hacked-on jack-o'-lantern. I was stunned.

It simply hadn't occurred to me that my super-duper wire cutters couldn't cut whatever I tried to cut. (They were from Stuller, after all!) I know vintage costume jewelry can be made of just about anything, but whatever that wire was that I was trying to cut was apparently harder than the steel of my cutters.

Harder than steel? How can that be?

Jewelry Metals Primer
Common metals in jewelry making can be classified as base and precious metals. Base metals and base-metal alloys (alloys are essentially metal blends) include aluminum, brass, bronze, copper, iron, steel, nickel, niobium, titanium, zinc, and pewter, plus well-known alloys such as stainless steel or anodized aluminum. Platinum, rhodium, gold, palladium, and silver are precious metals used in jewelry making. Precious alloys that you are probably familiar with include the colored golds (including white) and sterling silver.

Titanium is essentially the strongest metal used to make jewelry today, but it's very lightweight, which can be deceiving. Rhodium, a metal in the platinum group, is stronger than titanium but also more rare and expensive; it also has poor malleability (ability to be molded and formed; gold is very malleable) and a high melting point, making it a poor choice for jewelry making on its own. As such, it's usually only used as a thin "flash" coating on sterling silver to prevent tarnish and sometimes on white gold jewelry to improve appearance. Platinum is a more common and very durable choice but can feel quite heavy to the wearer and is considerably more expensive than titanium.

The Mohs Hardness Scale and Scratch Tests
In 1812, an Austrian mineralogist named Friedrich Mohs created the Mohs hardness scale to rank materials in order of hardness. He chose ten minerals that were readily available at the time to create his scale; however, other materials (from fingernails to glass to iron and steel) can also have hardness ratings. In this case, hardness is measured by a material's ability to be scratched by another material. The materials with lower numbers are "softer" than (or can be scratched by) the materials with higher numbers.

The Mohs scale is relative; diamond, which is a 10 and at the top of the Mohs original scale, is four times harder than corundum (sapphire), only one spot under it at 9, and corundum is twice as hard as topaz, ranked just one step below at 8.

While more modern and scientific methods exist today to measure a material's hardness, the Mohs scale is familiar to many jewelry makers and is a good basis for quick comparison of metals. This chart will give you an idea of how the common minerals on the Mohs scale compare to metals and other found objects you might use in jewelry making (such as shells, glass, and old skeleton keys) and other common materials--as well as the metals that your jewelry-making tools are made of and how they all compare. 

Mohs
hardness
ranking
original mineral on
the Mohs scale
jewelry-making and tool metals and other found objects
(approximate Mohs ranking)
1

talc

tin, graphite, lead (1-1/2)
2 gypsum plaster of paris, fingernails (2-1/2), bronze (copper + tin) (1-1/2 to 3), mica (2-1/2 to 3)
3 calcite 2-1/2 to 3: aluminum, zinc, jet, gold and silver, seashells, copper pennies and precious metal coins, dentin (in teeth), brass (copper + zinc) (3-4), marble (3-4) 
4 fluorite iron, nickel, platinum (4 to 4-1/2), steel (4 to 4-1/2)
5 apatite human bones, tooth enamel, knife blades (5 to 5-1/2), window-pane glass (5-1/2), obsidian (volcanic glass)
6 orthoclase other glasses (6-7), silicon (6-7), pyrite (6-7)
7 quartz hardened steel file (7-8), unglazed porcelain streak plate, tungsten, emery boards (7-9)
8 topaz also beryl (emerald and aquamarine), steel (iron + carbon) (7-1/2 to 9)
9 *corundum (ruby and sapphire) tungsten carbide (9 to 9-1/2), titanium carbide (9 to 9-1/2)
10 **diamond
* twice as hard as topaz, ** four times as hard as corundum

Note that some items can span rankings, such as skeleton keys, which can be made of iron, steel, brass, bronze, and various other metals and alloys. So how do you know what your metal is?

Metal Magnet Test
One way to get some idea of what you're working with when making jewelry with found metal objects is to test them with a magnet. Iron, cobalt, nickel, and their alloys (such as steel) are ferromagnetic (strongly magnetic). So if the material you're working with is drawn to a standard household magnet, it's probably iron, nickel, or steel, and you'll know to use heavy-duty tools with it instead of your better jewelry-making tools.

If you have a strong enough magnet (industrial strength), you'll see that silver and gold are diamagnetic, meaning they are slightly repelled from a strong magnet, and titanium, platinum, and aluminum are weakly magnetic or paramagnetic to very strong magnets.

 
Jewelry Making with Found Objects
Now that you're armed with a little information to help you prevent ruining your beloved jewelry-making tools like I did, check out Candie Cooper's fun DVD, Remixed Media: Transforming Metal Found Objects for Your Jewelry. It's full of tips and techniques for creating truly one-of-a-kind metal jewelry using found objects such as old keys, silverware, and other metal bits and pieces--my favorites! You'll learn about fabricating metal, texturing and finishing metals, etching and applying patinas--and then learn to put it all together with cold-connection techniques.

If you love found-object jewelry making as much as I do, you'll love this DVD. I incorporate old watch parts, silverware, keys, furniture hardware, buttons, and pieces of deconstructed old costume jewelry into my found-object jewelry projects. I love digging through old bins of whatever in antique stores for new finds. What do you like to use in your found-object jewelry-making projects?


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Comments

TarrynM wrote
on 2 May 2011 6:39 AM

OMG!

I did the EXACT same thing to my flush cutters!

The pain is still there! They were a really expensive pair too!

:(

Never again!

dsal wrote
on 2 May 2011 7:59 AM

Is there a chance that the blades can be refinished (by a machinist on a grinder)?  That way, you won't have to pitch out the cutters.

Compostra wrote
on 2 May 2011 12:36 PM

I did that to my Swanstrom flush cutters, and visited the nice man at the Swanstrom booth at Rio's Catalog in Motion.  He fixed them for me, free of charge, and they're like new.  All is not lost!

Margie Deeb wrote
on 7 May 2011 8:11 AM

Great post, very valuable info. I learned a lot!

www.MargieDeeb.com

author of "The Beader's Color Palette" and "The Beader's Guide to Color"

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keats wrote
on 8 May 2011 9:38 AM

I feel your pain!! I was dismantling an old watch and was trying to cut just the tiniest little metal rod - you could barely see it, but nothing would cut through it - it gouged up my good flush-cutter and then I couldn't even cut it with my husband's industrial strength side-cutter! Sheesh!!

Rozmez wrote
on 9 May 2011 10:37 AM

Try taking them to a surgical instrument repairer - they can sometimes work magic. Your local major hospital operating room will have a contact. Did this with my teacher's cutters after a student cut memory wire with them and the repair was excellent ( I work in the OR)

msrhino wrote
on 12 May 2011 8:11 AM

After the first disaster, (and yes, I learn slowly) I ruined another pair.  This is before I learned that memory wire wasn'r just wire, it was the wire from H*ll.  Since having purchased a pair of cutters drsigned solely for that purpose, I am a much happier beader.  I still keep both pairs of cutters to remind me to check first, cut later...as the guys say...meaure twice, cut once...same deal.

LRCL wrote
on 15 May 2011 12:31 AM

A short while ago I was cutting apart a bunch of old jewelry  for parts, I was cutting into a small plastic tub and had my hand over it  to prevent shrapnel. I heard a really large snap and a ting on the other side of the room, almost ten feet away. When I looked down the chain was intact but  one blade of my side cutter was gone.

I couldn't find it in with all the odds and decided it had most likely ended up under my couch. and could wait while I  went to find whatever had gone flying  and hit the wall. After looking around the floor  with no luck I decided to lift the edge of the carpet.  When I stood up with the edge of the carpet in my hand  the blade was right in front of me ...  embedded in the wall!

BrendaB@46 wrote
on 16 Sep 2011 1:27 PM

Just curious about cutting solder - copper solder.  I use tin snips which is dangerous, having snipped my hand twice, but find it very hard to cut and difficult to cut small pieces, even with them.  What is the best tool for cutting copper solder?

Carrie2 wrote
on 19 Oct 2011 4:31 PM

Loved the article.  I laughed, I cried!  Now I know I am not the only one who feels this way.

bhludlow wrote
on 6 Jan 2012 9:00 AM

I did this too, just tried to cut wire that was too heavy a gauge for my beautiful Swanstrom pliers. I looked online for repairing and saw that it would cost about $25 plus shipping to repair, so instead, I re-purposed them. I found that the dents in the plier tips allowed me to cut a groove into a 20 gauge wire without cutting through. This made a perfect "stop" on ear-wire posts.

TammyJones wrote
on 6 Jan 2012 9:18 AM

I love reading all of your comments! bhudlow, that is BRILLIANT! Kudos to you and thanks for sharing.

Eldon wrote
on 6 Jan 2012 11:30 AM

All is not lost.  Diamound files will fix anything OR change anything to suit a different purpose such as using them for making unquie edges on sheet metal parts, clay or leather............Just think how dashes would look on the copper bail of the Orange pendant in the RemixedMedia cover above.

RondaS@2 wrote
on 7 Jan 2012 12:54 AM

Oh my I did the same thing cutting 16 ga copper wire with my Lindstroms I was sick, I got on line and found there site and got a phone number and they had me send them in. they sent me a brand new pair to replace them even after  told them what I had cut with them. and they sent me a heaver set for free for cutting the heaver wire too. Love my lindstroms!!!